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Incinerator Equipment Performance Requirements
The principal activities of the Contract are the supply, install, commissioning and operations training. The required standards for the Contract activities are set out in the following Scope of Works below. The required minimum performance criteria for the incinerator to be provided by the bidder(s) is set out in this section.
General: The proposed device/technology/equipment shall;
a.be based on common, well-proven and clean technology – both as a complete unit and in terms of its individual components,
b.be very robust and sturdy so as to with stand harsh conditions and have a lifespan of 15 years or more.
c.Easy to use and operate by trained but mostly semi-skilled operators,
d.require minimal preprocessing i.e. there shall be no/very limited need for prior sorting, crushing or shredding
e.Operation on a daytime shift basis 8-10 hours, 7 days per week.
f.be capable of handling mixed solid waste streams and incinerable hazardous waste with moisture content of up to 35%,
g.can accommodate large variations in waste composition and calorific value,
h.allow for batch loading,
i.primary and secondary chambers shall preferably have rounded inside corners to avoid the formation of dead zones or cold pockets,
j.have very low levels of unburned material in the slag,
1. Type,Static Solid Hearth
2. Material of Construction,Mild Steel, 5mm thick
3. Refractory thickness,100mm thick
4. Material,Calcium silicate insulation and super brick
, works bricks
5. Temperature resistance,16000C
6. Insulation thickness, 25mm thick
7. Material,Insulation bricks
8. Waste Charging,Manual
, Optional : Automatic Waste Feeding System
k.include a supplement fuel source and storage unit (e.g., diesel tank),
l.be economical to operate and maintain and have a low and efficient fuel consumption; proposals shall include the fuel consumption at the rated capacity,
2.2 Incinerator Unit Completeness, Size and Efficiency
The proposed incinerator unit must be complete and include all of the key features listed below and all of the associated support services and interconnections.
The forecasted feedstock loads, and daily loading rates are generally summarized as:
•generate residual incinerator ash conforming to 5% by weight of the waste incinerated,
•achieve a Total Organic Carbon (TOC) content in the slag and bottom ashes of less than 3%,
•include clearly readable system operation panels;
•Include an operator’s manual in English.
•CE Certified, meet relevant British, EU or American or equivalent Standards.
2.3 Containerization
The proposed incinerators shall be able to be completely packed into a 40ft export standard sea container. The number of container required is at the discretion of the Contractor.
The incinerator shall be transported in this container to the proposed installation site complete with all necessary auxiliary equipment such as Horizontal refractory lined spigot, stainless steel chimney, fuel tank 3000 litres, 1no ash rake, 1no ash tray, 1no Ash bin, 2 sets of PPEs and 2no fire extinguishers of 5kgs as one batch so as to be received on arrival at site.
2.4 Spare Parts, Consumables and Maintenance Service
The Contractor is to provide a list of proposed essential spare and proof of availability in the local market for the incinerator.
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Maintenance service: The contractor shall deploy experts, fully equipped with all required tools and equipment, to Kerugoya County Referral Hospital to provide maintenance service of the installed waste incinerator, including all the parts and components when required during the warranty period of the incinerators.
1. Type,Static Solid Hearth
2. Material of Construction,Mild Steel, 5mm thick
3. Refractory thickness,100mm thick
4. Material,Refractory bricks
5. Temperature resistance,16000C
6. Insulation thickness,25mm
7. Material,Insulation bricks
8. Residence time for flue gases,Not less than 2 seconds
2.5 Corrosion Resistance and Weather Proofing
The Incinerator units shall be designed to last in operation in a tropical environment for a minimum period of 15 years if the specified maintenance schedule is followed. All metal surfaces (except combustion chamber internal fittings) shall be either galvanized, enameled, painted or otherwise treated against atmospheric and process induced corrosion.
The incinerator units and operator working areas shall be protected against rain and sun, through construction of a shelter.
The incinerator combustion chamber(s) should be designed for easy maintenance of all internal parts including the refractory and insulation. Materials used in the individual parts of the incinerator shall be heat resistance and also be protected against oxidation, corrosion, etc.
The incinerator shell shall be made of mild steel with an adequate thickness (minimum 6mm) and painted externally with heat resistant enamel paint suitable to withstand 250° C. The outside surface temperature of the incinerator casing should not exceed 50° C above ambient temperature. Cold face refractory lining of calcium silicate or superior material, minimum thickness 25 mm.
2.6 Combustion control system
The incinerator units shall include a temperature based electronic combustion control system that utilizes temperature and other data to inform automated or programmed cycling through the standard burn cycle: pre-heat, burn with waste addition, burn completion, cool-down. The system shall be capable of varying auxiliary fuel and air supply in both combustion chambers in order to achieve optimum combustion conditions. As far as practicable, the incinerator shall be of a plug and play type for ease of installation and commissioning.
The control system shall have a separate push button-based work station, which shall be located adjacent to the loading bay and protected from weather and impact damage. The system shall allow for rapid and straightforward intervention by the operator if the automatic system is not achieving the desired results during a burn cycle.
The control system shall include an electronic performance monitoring system. The system shall be capable of monitoring and logging chamber temperatures at regular intervals (not less than once per minute, with the capacity to vary the logging frequency).
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The temperature shall be determined against the inside wall of the combustion chambers using temperature sensors which relay the information to the digital display on the control panel.
Tel: +86-25-8461 0201
Mobile: +86-13813931455(whatsapp/wechat)
Website: www.hiclover.com
Email: sales@hiclover.com
Email: hicloversales@gmail.com
Website: www.hiclover.com
Email: sales@hiclover.com
Email: hicloversales@gmail.com
| Items/Model | TS10(PLC) | TS20(PLC) | TS30(PLC) | TS50(PLC) | |
| Burn Rate (Average) | 10 kg/hour | 20 kg/hour | 30 kg/hour | 50 kg/hour | |
| Control Mode | PLC Auto. | PLC Auto. | PLC Auto. | PLC Auto. | |
| Combustion Chamber | 100L | 210L | 330L | 560L | |
| Internal Dimensions | 50x50x40cm | 65x65x50cm | 75x75x60cm | 100x80x70cm | |
| Secondary Chamber | 50L | 110L | 180L | 280L | |
| Smoke Filter Chamber | Dry Scrubber | Dry Scrubber | Dry Scrubber | Dry Scrubber | |
| Feed Mode | Manual | Manual | Manual | Manual | |
| Voltage | 220V | 220V | 220V | 220V | |
| Power | 0.75Kw | 0.83Kw | 0.99Kw | 1.2Kw | |
| Diesel Oil Consumption (kg/hour) | Ave.8.4 | Ave.10.9 | Ave.13.3 | Ave.16.9 | |
| Natural Gas Consumption (m3n/hour) | Ave.10.1 | Ave.13 | Ave.16 | Ave.20.2 | |
| Temperature Monitor | Yes | Yes | Yes | Yes | |
| Temperature Protection | Yes | Yes | Yes | Yes | |
| Items/Model | TS100(PLC) | TS150(PLC) | TS300(PLC) | TS500(PLC) | |
| Burn Rate (Average) | 100 kg/hour | 150 kg/hour | 300 kg/hour | 500 kg/hour | |
| Control Mode | PLC Auto. | PLC Auto. | PLC Auto. | PLC Auto. | |
| Combustion Chamber | 1200L | 1500L | 2000L | 3000L | |
| Internal Dimensions | 120x100x100cm | 150x100x100cm | 170x120x100cm | 210x120x120cm | |
| Secondary Chamber | 600L | 750L | 1000L | 1500L | |
| Smoke Filter Chamber | Dry Scrubber | Dry Scrubber | Dry Scrubber | Dry Scrubber | |
| Feed Mode | Manual | Manual | Manual | Manual | |
| Voltage | 220V | 220V | 220V | 220V | |
| Power | 1.38Kw | 1.69Kw | 2.57Kw | 4.88Kw | |
| Diesel Oil Consumption (kg/hour) | Ave.20.4 | Ave.24.2 | Ave.33 | Ave.44 | |
| Natural Gas Consumption (m3n/hour) | Ave.24.5 | Ave.29 | Ave.39.6 | Ave.52.8 | |
| Temperature Monitor | Yes | Yes | Yes | Yes | |
| Temperature Protection | Yes | Yes | Yes | Yes | |
-
- smart
Model TS10 Incinerator with wet scrubber (Spray Tower) and Defogging Tower
Model TS10 Incinerator with wet scrubber (Spray Tower) and Defogging Tower
|
Incinerator Items/Model |
HICLOVER TS10(PLC)
|
|
Burn Rate (Average) |
10-20 kg/hour |
|
Feed Capacity(Average) |
20kg/feeding |
|
Control Mode |
PLC Automatic |
|
Primary Combustion Chamber |
100L |
|
Internal Dimensions |
50x50x40cm |
|
Secondary Chamber |
50L |
|
Smoke Filter Chamber |
Yes |
|
Feed Mode |
Manual |
|
Voltage |
220V |
|
Power |
3.0Kw |
|
Burner Type |
Italy Brand |
|
Oil Consumption (kg/hour) |
6 |
|
N.Gas Consumption (m3n/hour) |
*** |
|
Temperature Monitor |
Yes |
|
Temperature Thermometer |
Corundum Probe Tube, 1400℃Rate. |
|
Temperature Protection |
Yes |
|
Automatic Cooling |
Yes |
|
Automatic False Alarm |
Yes |
|
System Testing Model |
Yes |
|
Time Setting |
Yes |
|
Progress Display Bar |
LCD Display |
|
Oil Tank |
200L |
|
Oil Tank Stand |
Yes |
|
Liquid level Display |
Yes |
|
Feeding Door |
30x30cm |
|
Chimney |
3Meter |
|
Chimney Type |
Stainless Steel 304 |
|
1st. Chamber Temperature |
800℃–1000℃ |
|
2nd. Chamber Temperature |
1000℃-1300℃ |
|
Residency Time |
2.0 Sec. |
|
Gross Weight |
1800kg |
|
External Dimensions |
140x90x120cm(Incinerator Mainbody) |
|
1st. Chamber Composition Hot Face |
Thickness: ≥115 mm |
|
55% of Al203 |
|
|
1750°C Grade |
|
|
2nd. Chamber Composition Hot Face |
Thickness: ≥115 mm |
|
75% of Al203 |
|
|
1790°C Grade |
|
|
Chamber Cold Face Material |
High Rate Refractory Ceramic Fiber |
|
Other Parts Hot Face Refractory |
Heavy Duty with steel fiber |
|
Burner operation |
Automatic On/Off |
|
Dry Scrubber |
None |
|
Wet Scrubber |
Including |
|
Top Loading Door |
Optional |
|
Paint for outside face |
250°C Grade |
|
Sealing Material |
Refractory Ceramic Fiber |
|
Upgrade Containerized Mobile Type |
Optional |
|
CE Certificate |
CE(2006/42/EC,2014/30/EU |
|
ISO Certificate |
ISO9001:2015 |
|
High-tech Enterprise Certificate |
Yes |
Nanjing Clover Medical Technology Co.,Ltd.
Ecolead Technology(Nanjing) Co.,Ltd.
Mobile: +86-13813931455(WhatsApp)
Website: www.hiclover.com
Medical Syringe and Destroyer-Needle Destroyer-Needle Incinerators
1. For clinic,lab, small hospital with low waste output capacity, no condition with other medical waste treatment(Underdeveloped country or area, or emergency situations ).2. Doctor, nurse treat the syringes, needle, infusion set immediately after use, plug to play, no dispersion risk.3. melting the syringes needle with 1250Celsius high temperature to metal slag, sterilization immediately. Destroy syringes, infusion set, can not use again.Medical Needle Incinerator: Melt the needle waste, cut off syring tube with needle, cut off the infusion tube.Model SYC19, Price: $110usd/set, MOQ: 5 sets.EXW factory term(donot including shipping cost)Purchase email: info@hiclover.comQustion1: If request 1-4 set only, how to do?Answer: We will plus $50-$200usd fee per order.Qustion2: If request more than 5 sets only, any discount?Answer: We will supply discount quotation accordingly.
Incinerator Items/Model HICLOVER TS5(PLC) HICLOVER TS10(PLC) HICLOVER TS20(PLC) HICLOVER TS30(PLC) Burn Rate (Average) 5-10 kg/hour 10-20 kg/hour 20-30 kg/hour 30-50 kg/hour Feed Capacity(Average) 10kg/feeding 20kg/feeding 40kg/feeding 60kg/feeding Control Mode PLC Automatic PLC Automatic PLC Automatic PLC Automatic Combustion Chamber 52L 100L 210L 330L Internal Dimensions 50x35x30cm 50x50x40cm 65x65x50cm 75x75x60cm Secondary Chamber 26L 50L 110L 180L Smoke Filter Chamber Yes Yes Yes Yes Feed Mode Manual Manual Manual Manual Voltage 220V 2P 220V 2P 220V 2P 220V 2P Power 0.5Kw 0.5Kw 0.5Kw 0.5Kw Burner Type Italy Brand Italy Brand Italy Brand Italy Brand Oil Consumption (kg/hour) 4 6 8 12 Gas Consumption (m3/hour) 6.2-11.4 6.2-11.4 8-15.7 9.8–20 Temperature Monitor Yes Yes Yes Yes Temperature Thermometer Corundum Probe Tube Corundum Probe Tube Corundum Probe Tube Corundum Probe Tube Temperature Protection Yes Yes Yes Yes Automatic Cooling Yes Yes Yes Yes Automatic False Alarm Yes Yes Yes Yes System Testing Model Yes Yes Yes Yes Time Setting Yes Yes Yes Yes Progress Display Bar LCD Display LCD Display LCD Display LCD Display Oil Tank 200L 200L 200L 200L Oil Tank Stand 190cm Height 190cm Height 190cm Height 190cm Height Liquid level Display Yes Yes Yes Yes Feeding Door 20x20cm 30x30cm 45x40cm 55x50cm Chimney 2Meter 3Meter 3Meter 5Meter Chimney Type Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 1st. Chamber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 2nd. Chamber Temperature 1000℃-1300℃ 1000℃-1300℃ 1000℃-1300℃ 1000℃-1300℃ Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec. Gross Weight 1000kg 1500kg 2200kg 3000kg External Dimensions 120x80x110cm 140x90x120cm 160x110x130cm 175x120x140cm
NCV Incinerator NGV Incinerator
What is incineration and why it is useful?
Incineration is also called as combustion. … Important use of incineration is that it reduces volume of
waste by 20-30% of original volume. This process is also known as thermal treatment where solid waste materials are
converted by Incinerators into heat, gas, steam and ash.
Do all hospitals have incinerators?
Two common methods of disposing of hospital-generated medical waste include incineration or autoclaving. Incineration is a process that burns medical
waste in a controlled environment. Some hospitals have on-site incineration technology and equipment available.
How do hospitals dispose of placentas?
Hospitals treat placentas as medical waste or biohazard material. The newborn placenta is placed in a
biohazard bag for storage. … Once the hospital is done with the placenta, it is put on a truck with all the
other medical waste accumulated at the hospital for proper disposal
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ensnertor technician
Nanjing Clover Medical Technology Co.,Ltd.
| Items/Model | TS10(PLC) | TS20(PLC) | TS30(PLC) | TS50(PLC) | |
| Burn Rate (Average) | 10-20 kg/hour | 20-30 kg/hour | 30-50 kg/hour | 50-100 kg/hour | |
| Control Mode | PLC Auto. | PLC Auto. | PLC Auto. | PLC Auto. | |
| Combustion Chamber | 100L | 210L | 330L | 560L | |
| Internal Dimensions | 50x50x40cm | 65x65x50cm | 75x75x60cm | 100x80x70cm | |
| Secondary Chamber | 50L | 110L | 180L | 280L | |
| Smoke Filter Chamber | Dry Scrubber | Dry Scrubber | Dry Scrubber | Dry Scrubber | |
| Feed Mode | Manual | Manual | Manual | Manual | |
| Voltage | 220V | 220V | 220V | 220V | |
| Power | 0.75Kw | 0.83Kw | 0.99Kw | 1.2Kw | |
| Diesel Oil Consumption (kg/hour) | Ave.8.4 | Ave.10.9 | Ave.13.3 | Ave.16.9 | |
| Natural Gas Consumption (m3n/hour) | Ave.10.1 | Ave.13 | Ave.16 | Ave.20.2 | |
| Temperature Monitor | Yes | Yes | Yes | Yes | |
| Temperature Protection | Yes | Yes | Yes | Yes | |
| Items/Model | TS100(PLC) | TS150(PLC) | TS300(PLC) | TS500(PLC) | |
| Burn Rate (Average) | 100-150 kg/hour | 150-200 kg/hour | 300-400 kg/hour | 500-600 kg/hour | |
| Control Mode | PLC Auto. | PLC Auto. | PLC Auto. | PLC Auto. | |
| Combustion Chamber | 1200L | 1500L | 2000L | 3000L | |
| Internal Dimensions | 120x100x100cm | 150x100x100cm | 170x120x100cm | 210x120x120cm | |
| Secondary Chamber | 600L | 750L | 1000L | 1500L | |
| Smoke Filter Chamber | Dry Scrubber | Dry Scrubber | Dry Scrubber | Dry Scrubber | |
| Feed Mode | Manual | Manual | Manual | Manual | |
| Voltage | 220V | 220V | 220V | 220V | |
| Power | 1.38Kw | 1.69Kw | 2.57Kw | 4.88Kw | |
| Diesel Oil Consumption (kg/hour) | Ave.20.4 | Ave.24.2 | Ave.33 | Ave.44 | |
| Natural Gas Consumption (m3n/hour) | Ave.24.5 | Ave.29 | Ave.39.6 | Ave.52.8 | |
| Temperature Monitor | Yes | Yes | Yes | Yes | |
| Temperature Protection | Yes | Yes | Yes | Yes | |
The Contractor shall deploy an expert incinerator operator, fully equipped with all required tools and equipment, to support the client in un-packing, installation, and commissioning of the different sizes of incinerator units.
The operator will be provided on a day-rate reimbursable basis. The bidder must specify the minimum scope of work in terms of operator working days and travel days.
Rates for these to be provided on the financial offer form.
All associated fittings and connections to enable full functionality shall be completed by the bidder in line with the manufacturer’s
instructions; including but not limited to piping, electrical and stack connections, foundations, anchorage to foundations, etc., as applicable
“Handover of the unit
The Contractor shall hand over ownership and control of each size of unit to the client after the first 5 days of supervised operation.
The handover process shall include a detailed inspection and completion of a checklist and statement of operability.
”
“Decommissioning, overhaul and repacking of the unit
Based upon a potential need for an incinerator unit to be moved to a new location the contractor will outline the key steps through a
clear written procedure and direct demonstration by the contracted operator for the decommissioning and repacking of the units, so this can be achieved.
HICLOVER Solution for Fighting COVID-19, with ISO9001/CE Certification.
Medical Waste Incinerator & Auto Roll Air Filter(Air Purification)
HICLOVER Top Feeding Door Waste Incinerators
HICLOVER Top Feeding Door Waste Incinerators
***Primary Combustion Chamber
***Secondary Combustion Chamber
***Smoke Filter Chamber
***Optional Wet Scrubber System(1 section or 3 sections)
▲▲▲Large Feeding Door
▲▲▲Better for Animal Waste Cremation
▲▲▲HICLOVER Brand Section
Email: sales@hiclover.com
Email: hicloversales@gmail.com
Email: hicloversales@gmail.com
Nanjing Clover Medical Technology Co.,Ltd.
| Items | Side Loading Door | Top Loading Door |
| Cost | Cheap | High cost |
| Manufacture Tech. | Easy | A litter difficult |
| Safty | safe | safer |
| Incinerator Shape | L/ I | L |
| Loading | manual | big door can be by Forklift |
| Land occupation | small | big |
| Ash door | same with feeding door or alone | alone |
| market share | Most-CHINA/USA/INDIA | Few- UK/USA |
| Dooring open type | Manual | Pry bar/Hydraulic pressure |
| Dooring Open size | small | big |
| Better for | medical bag waste | animal waste |
| open when burning | safer, can feed waste, few smoke | not safe, cannot feed waste, most smoke |
HICLOVER Solution for Fighting COVID-19, Medical Waste Incinerator
2020-08-07
