Doubel Combustion Chamber

All Incinerators are Doubel Combustion Chamber with One Fuel Burner Each. After Burner Technology for Completely Combustion and Cleaner World.

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High Temperature Incineration

Temperature Range 800 Degree to 1200 Degree in Combustion Chamber. Temperature Thermocouple Monitor and Controller. High Quality Fire Brick and Refactory Cement.

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Nanjing Clover Medical Technology Co.,Ltd.

Email: sales@clover-incinerator.com | Tel: +86-25-8461 0201

Regular model incinerator for market with burning rate from 10kgs to 500kgs per hour and we always proposal customer send us their require details, like waste material, local site fuel and power supply, incinerator operation time, etc, so we can proposal right model or custom made with different structure or dimensions.
Incinerator Model YD-100 is a middle scale incineration machine for many different usage: for a middle hospital sickbed below 500 units, for all small or big size family pets (like Alaskan Malamute Dog), for community Municipal Solid Waste Incineration, etc. The primary combustion chamber volume is 1200Liters (1.2m3) and use diesel oil or natural gas fuel burner original from Italy.

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waste incinerator manufacturer in china

  1. Burning rate: 250 Kg/hr.
  2. It should be able to Operate not Less than 10 hours/day
  3. This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…
  4. Design Specification: Types A, B, C, D, and E of medical waste
  5. “PYROLYTIC” combustion, by controlling the gasification of waste.
  6. The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings.
  7. It should be able to reduce the volume of wastes by 98%.
  8. It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.

The incineration should be completely free from visible smoke as well as offensive odours.

  1. The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg
  • The Temperatures of combustion:Minimum will be 850oC and max 1400oC
  • Post combustion: >1100o
  1. The Internal diameter of the Chimney: Ø 400mm² and its height: 8 Meter
  2. The Volume of the combustion chamber: Not Less Than 2.3 M³
  3. Burner operation should be Automatic On/Off
  4. Fuel : diesel, LPG, Natural Gas, Bio fuel
  5. The supplier must provide  necessary information for the best of  the installation

This incinerator with “PYROLYTIC” combustion must have:

  1. A combustion chamber of waste:

* Perfectly tight door for the manual loading of waste.The loading should be Manual, Batch Load,

* A burner of lighting which the use is limited to the ignition of waste.

* Top Loading loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.

* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminum and insulates bricks in order to assure a minimum temperature on   the outside sheet metal.

* Composition of the refractory;

  • Refractory concrete :
    • . Thickness : ≥100 mm
    • . Nature: 42% of Al203
  • Insulate in fibrous panels :
    • . Thickness: ≥75 mm
  • Nature: Calcium silicate.

* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.

* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.

  1. Load Method: Top Loading

 

  1. A chamber of post combustion of gases

* A burner of combustion of gases,

* A device of injection of air allowing a total recombustion of gases,

* A device of air inlet of cooling of waste gases,

* A sheath of evacuation of the gases burnt.

* Carcass in strong sheet steel with support of connection.

* Composition of the refractory;

  • Refractory concrete :
    • Thickness : ≥180 mm
    • Nature: 65% of Al203
  • Insulate in fibrous panel :
incinerator for medical waste

medical waste incinerator manufacturer

GOODS:  ONE INCINERATORS IN ACCORDANCE WITH THE   SUPPLIER’    
REQUIREMENT   S OWN    
      PROPOSED    
         
      SPECIFICA    
      TION/      
      CONFIRM    
      ATION    
      SPECS    
  Incinerator walls and roof : 1550 °C castable monolithic refractory          
  concrete          
  Temperature: ≥90 °C          
  Insulation to walls: 1000 °C castable insulation          
  Electricity supply required: 220volt, 15amp single phase          
  Controls          
  Draught control: barometer indicator, door operated draught limiter          
  Air supply: built-in forced heated air ducts, primary and secondary          
  (intensifier)          
  Electric: control panel includes-circuit breakers, main switch, timer,          
  pilot lights, 2 set point pyrometer and one set point pyrometer          
             
  3.Experience and Qualifications          
  Experience and Qualifications          
  Company          
  The companies responding to this ToRs must have at least 5 year          
  experience of incinerator installation and maintenance or related          
  field. It must be registered, have trader’s licence and be compliant          
  with tax requirements.          
  Project Leader          
  The proposed expert should be able to demonstrate a breadth of          
  relevant experience in operations and maintenance of incinerators or          
  environmental management. The project leader should have at least          
  a degree in environmental management or mechanical engineering          
  or  related  field  with  at  least  5  year  experience  in  project          
  coordination.  Previous  work  in  Lesotho  or  Southern  African          
  Development Community (SADC) experience will be an advantage.          
  Health and Safety Officer          
  He/she  should  be  a  health  and  safety  professional,  such  as          
  occupational health and safety; safety, health and environment, with          
  at least 4 years of carrying out compliance inspections and audits of          
  incinerators or construction projects.  A minimum of a diploma in          
  health  and  safety  or  a  relevant  discipline  is  required.   Prior          
  experience in Lesotho will be an added advantage.          
37        

incinerator manufacturers

GOODS:  ONE INCINERATORS IN ACCORDANCE WITH THE   SUPPLIER’    
REQUIREMENT     S OWN    
        PROPOSED    
           
        SPECIFICA    
        TION/      
        CONFIRM    
        ATION    
        SPECS    
  Height from base: 11m and if there are buildings within 30m of the          
  incinerator, chimney must extend at least 3m above the apexes of all          
  the roofs of such buildings            
  Diameter of chimney at top: 430mm          
  Weight of stack: ± 500kg            
  case and stack be painted with 400 °C heat resistant black paint          
  Burners            
  1st chamber 850 oC -900oC            
  2nd chamber 1000oC            
  Variable speed combustion air blowers          
  Primary chamber volume ±1.05 cubic metres          
  Mixing chamber volume ±0.30 cubic meters          
  Settling chamber volume ±0.89 cubic meters          
  Weight excluding chimney ±6 400kg at manufacture          
  Firing tools supplied: Hoe, poker and rake          
  Dimensions            
  Length ±2 125mm            
  Width ±1 890mm            
  Height  ±2 125mm            
  Extra width for burners ±1 000mm          
  Loading door opening 610mm×540mm          
  Hearth area ±1.19 square metres          
  Description of grate/hearth: A full hearth to be supplied to prevent          
  contaminated  liquids  from  flowing  into  ash  pit  without  being          
  incinerated            
  Compliance with South African Atmospheric Pollution Prevention          
  Act No. 45 of 1965 or equivalent air pollution standard          
  Documents to be supplied : Operations and maintenance manual and          
  standard operating procedures (SOPs)          
  Emission controls:            
  heated refractory screen            
  Low velocity grit settling chamber          
  Stainless steel arrester screen            
  Refractory material: alumina content ≥49% and thickness average          
  102mm            
  Bake out: to be done over 2-3 days          
  Materials of construction            
  Case: 5mm mild steel            
  Bracing: heavy angle and channel          
  Hearth: 1550 °C            
  Ashing door: high grade cast iron          
  Loading door 5mm mild steel lined with 1550 °C castable general          
  purpose high strength, high abrasion resistant monolithic refractory          
  concrete            
    36        
incinerator operation video

TECHNICAL INCINERATORS SPECIFICATIONS FOR 2 hospitals in Kenya

TECHNICAL INCINERATORS SPECIFICATIONS FOR 2 hospitals

 

INTRODUCTION

  • All the incinerators to be supplied and installed must meet the Government of Kenya waste Management Regulation 2006 in particular 3rdschedule regulation (26, 47) pertaining classification, standards, criteria, and procedure for installing/operating incinerators as authored by the National Environmental Management and Coordination (waste management) regulation 2006, legal notice No. 121 of 29th September 2006
  • The capacity of the incinerator required should be to the specifications with a capacity to burn 100kgs/Hr
  • The incinerator shall be run on a 3-phase power supply (mains)
  • For the technical evaluation, not only the treatment plant but the entire system will be considered.  It will be the responsibility of the Bidder to supply a full system, including all eventually additionally necessary secondary systems and additional equipment.
  • The system offered shall be designed to operate normally under the conditions of the purchaser’s country. The conditions include Power Supply, Climate, Temperature, Humidity, etc.
  • The Bidder must provide a warranty for one year.
  • All text, parameter etc. on all control operating interfaces as well as on information displays and on print-outs shall be in English language.
  • The Bidder is responsible for all permits and approvals for importation. The Bidder shall provide all the necessary documentation in order to facilitate the legal requirements for the installation and putting into use of the equipment.
  • Period of Execution is 90 days from contract signature for delivery to site and completion of all verification operations required for the issuance of provisional acceptance.
  • Representatives of the Contracting Authority and the Beneficiary, together with the Bidder’s representative, shall carry out the controls, testing and initial approval for provisional and final acceptance as.  The provisional and final acceptance shall take place at the final destination.
  • After-Sales Service: The Bidder is required to ensure that a maintenance, service and repair centre, which is authorised by the Manufacturer, and which is able to rapidly supply genuine spare parts and consumables recommended by the Manufacturer is available throughout the one year warranty period. In fulfillment of this requirement with their offer Bidders must submit a statement signed by a representative of the manufacturer:
    • Providing the name and address of its authorised maintenance, service and repair centre,
    • Confirming that this authorised maintenance, service and repair centre is able to rapidly supply genuine spare parts and the consumables recommended by the Manufacturer; and

 

  • The Bidder will be responsible to deliver and install all to be supplied equipment at to be set up waste handling areas in the Republic of Kenya. The Bidder shall deliver a time schedule over the complete construction and assembling period. The delivery and installation time must be agreed between bidders, target Hospital and the Contracting Authority. The treatment plant must arrive pre-assembled. The Bidder shall ensure that all parts of the plant transported by sea shall not be shipped as “deck cargo”.

 

  • It is expected that the Bidder cooperates closely with the contractor for the new waste handling building/area and will make available all needed technical information, drawing, etc. to the contractor.

 

  • The Bidder shall supply and install the incinerator with the following attached specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

           
TECHNICAL INCINERATORS SPECIFICATIONS FOR EAPHLNP
           
ITEM DESCRIPTION UNIT QTY RATE KSHS.
           
  Incinerator        
  To supply and install the following    2NO.    
  Hospital Incinerators to Nema standards        
  The following are the incinerator specifications :-        
A Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste        
  Ø      Waste density:   125 to 350Kg/M³        
  Ø      Waste CV:        4000 KCAL/Kg        
  Ø      Moisture content:   10-25%        
  Ø      Estimated ash residue: 5-10%        
  Ø      Nominal capacity:   100Kg/hour batch load        
  Ø      Secondary chamber:  2 second @ 1100ºC        
  Ø      Environmental:    NEMA ACT           (EMCA) 1999        
                Clean Air Act 1999        
  BS3316 1987        
  Equipment Set      
  The Incinerator must comprise of: –        
  Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)        
  Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long        
  Ø      Full sized bulk load/ash removal door        
  Ø      1 off diesel-fired ignition burner – temperature controlled        
  Ø      1 off combustion air supply fan and distribution system, automatic control        
  Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with        
  Ø      1 off diesel-fired afterburner – temperature controlled        
  Ø      Control Panel – automatic operation        
  Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)        
  Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator        
  Carried Forward To Collection Page.        
 

 

 

NOTE: WE REQUIRE TWO INCINERATORS. ONE        
ITEM DESCRIPTION UNIT QTY RATE KSHS.
B Diesel Tank:        
  To provide for diesel service tank (Capacity 400 litres) including level indicator

The tank should be connected to the incinerator at a higher level to enable free-flow of diesel from the tank to the incinerator. The connecting pipe must be a black pipe of approved gauge and diameter. Include other accompanying accessories and fittings

Item 1    
C Installation & commissioning works        
D Positioning of Incinerator: –

Provide lifting gears as forklift, gantry, rollers, and lifting jacks and position incinerator.

Item 1    
E Connect burners to fuel supply. No. 2    
F Chimney Installation:        
 G Composition of the chimney: –

Provide a chimney with scrubber (for filtration)

Provide lifting gear to hoist, erect and mount chimney, and provide supports slings as necessary. Allow for cutting of tree branches to facilitate the exercise.

The chimney shall be painted with approved heat resistant paint after installation.

Item. 1    
H Commissioning & Training:        
  Testing set operating parameters, training of operators and technical staff. Item 1    
I Commissioning Maintenance Contract        
  Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians. Item 3    

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVALUATION CRITERIA

Evaluation shall be carried out in four stages namely preliminary examination of documents for conformance with mandatory requirements, technical evaluation, site visit and commercial evaluation.

Stage One: Preliminary Examination

– Preliminary Evaluation under special condition of the tender. These are mandatory requirements.

This shall include confirmation that a bidder has complied with the special condition of tender above.

Failure to meet any one of the above requirements stated in the special conditions of the contract shall lead to automatic disqualification.

Stage Two: TECHNICAL EVALUATION (70 MARKS)

 

ITEM DESCRIPTION UNIT QTY MARKS ALLOCATED   MARKS RECEIVED  
           
  Incinerator        
  To supply and install the following    2NO.    
  Hospital Incinerator to Nema standards        
 

 

The following are the incinerator specifications :-        
           
A Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste     35  
  Ø      Waste density:   125 to 350Kg/M³        
  Ø      Waste CV:        4000 KCAL/Kg        
  Ø      Moisture content:   10-25%        
  Ø      Estimated ash residue: 5-10%        
  Ø      Nominal capacity:   100Kg/hour batch load        
  Ø      Secondary chamber:  2 second @ 1100ºC        
  Ø      Environmental:    NEMA ACT           (EMCA) 1999        
                Clean Air Act 1999        
  BS3316 1987        
  Equipment Set      
  The Incinerator must comprise of: –        
  Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)        
  Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long        
  Ø      Full sized bulk load/ash removal door        
  Ø      1 off diesel-fired ignition burner – temperature controlled        
  Ø      1 off combustion air supply fan and distribution system, automatic control        
  Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with        
  Ø      1 off diesel-fired afterburner – temperature controlled        
  Ø      Control Panel – automatic operation        
  Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)        
  Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator        
           
ITEM DESCRIPTION UNIT QTY RATE KSHS.
B Diesel Tank:        
  To provide for diesel service tank (Capacity 400 litres) including level indicator

The tank should be connected to the incinerator at a higher level to enable free-flow of diesel from the tank to the incinerator. The connecting pipe must be a black pipe of approved gauge and diameter. Include other accompanying accessories and fittings

Item 1 20  
C Installation & commissioning works        
D Positioning of Incinerator: –

Provide lifting gears as forklift, gantry, rollers, and lifting jacks and position incinerator.

Item 1 10  
E Connect burners to fuel supply. No. 2 5  
F Chimney Installation:        
 G Composition of the chimney: –

Provide a chimney with scrubber (for filtration)

Provide lifting gear to hoist, erect and mount chimney, and provide supports slings as necessary. Allow for cutting of tree branches to facilitate the exercise.

The chimney shall be painted with approved heat resistant paint after installation.

Item. 1 10  
H Commissioning & Training:        
  Testing set operating parameters, training of operators and technical staff. Item 1 10  
I Commissioning Maintenance Contract        
  Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians. Item 3 10  
  TOTAL      

100

 

 

Pass mark for technical evaluation is 70/100 marks

 

Stage Three: Site Visit

The evaluation committee will visit the premises of the bidders who are responsive to technical  evaluation stage to verify the authenticity of statutory document submitted; ascertain the accuracy of the information given in the tender documents, assess firm’s capacity, location, among others.

The Tenderer will be automatically disqualified where false or fraudulent Information is found to have been given.

 

Stage 4 Commercial Evaluation

Bids that pass the above three (3) stages shall be compared on the basis of prices / cost quoted and the lowest priced will be considered the lowest evaluated bid and subsequently recommended for award. Prevailing market prices will be used to determine the price responsiveness of the bidders.

 


SECTION V – SCHEDULE OF REQUIREMENTS

 

ITEM

NO

ITEM DESCRIPTION UNIT QTY. REQUIRED UNIT PRICE (KHS) REMARKS
1. Supply, Delivery, installation and commissioning of Incinerator in  

 

 

NO

 

 

 

 

 

 

1

   
2. Supply, Delivery, installation and commissioning of Incinerator  

 

 

NO

 

 

 

 

 

 

1

   

 

 

 

 

Signature of tenderer

 

Note: In case of discrepancy between unit price and total, the unit price shall prevail.

 

SECTION VI – STANDARD FORMS

 

  1. Form of tender
  2. Contract form
  3. Confidential Questionnaire form
  4. Tender security form
  5. Performance security form
  6. Bank guarantee for advance payment
  7. Declaration form

 

 

 

 

INCINERATEUR COMBUSTION DESTRUCTION OF MEDICAL WASTE PYROLYTIC AND LABORATORY,incinerator medical waste manufacturer

00 BEDS HOSPITAL INCENERATOR TECHNICAL INFORMATIONS

1) Policy

– Waste disposal management shall be taken special note to prevent hospital infection.

– Infections wastes shall be managed, stored strictly and burned by a incinerator located at hospital site.

 

2) Waste Disposal Plan

  1. a)Classification

– Medical wastes in hospital are classified as follows;

 

Infections Waste Specially-controlled waste Organ, needle, etc.
Industrial waste Rubber gloves, etc.
General waste Gauze, etc.
General Waste Plastic, Rubber Infusion bottle, etc.
Paper, wood, Vinyl Voucher, etc.
Metal, Glass Can, Glass bottle

 

  1. b) Infections Waste Disposal

– Segregation: Infections waste disposal shall be segregated appropriately and packed in particular containers and delivered to particular storage. The segregation, packing and delivery shall be operated appropriately at each room such as outpatient, operation theater, blood collection room and dialysis room.

– Precaution: Infections waste shall not be place in other containers on the way of segregation, packing and delivery.

– Storage: Infections waste shall be stored at the storage in hospital site temporarily until infections waste is incinerated.

– Incinerator:

 

It is designed to sterilize medical waste , reduce its volume , and render its components unrecognizable all in one fully enclosed and automated system.

It combines direct heated steam , high pressure and shredding to treat infectious materials.

The contaminated waste is loaded into the upper stainless steel chamber where a heavy-duty shredder reduces the waste into small pieces. Using gravity, the processed material falls into the treatment chamber where every piece is steam heated to 134 and pressurized to 3 to bar for 20 minutes. The operating conditions are continuously monitored and validated to achieve complete sterilization.

The 60 minutes average duration process cycle is totally automated. A computerized system monitors the process and automatically prints a report with the essential sterilizing parameters at the end of the cycle for accurate record keeping.

The capacity is between 500 to 600 kg/cy.h or more.

Treatment cycle:

1- Loading ; the contaminated waste is automatically -loaded into the chamber of the unit

2-Shredding; the heavy-duty shredder cut the material into small pieces and features a unique reversing system to avoid jamming

3-Heat; saturated pressurized steam raises the temperature to 134 C and the pressure to 3 bar

4-Sterilization; the sterilization comes into direct contact with the shredding material (134 c , 3 bar) for 20 minutes

5-Cooling; temperature is lowered to 80 C by spraying cool water onto Double jacket of the treatment vessel, simultaneously, the unit returns to ambient pressure

6-Draining; the steam is condensed to water and discharged with the cooling water to the sanitary sewer system

7-vacuum; the remaining residual steam is vented out through a vacuum pump

8-Unloading; a digital signal informs the operator that all safe operating conditions have been met

The condition unlocks the unit and allows gravity unloading of the treated waste into a container

Teaching Specification

General Characteristics

Operational temp. max 160 C
Max Weight when filld with waste For a special hydraulic test. Kg 10500
Stress. Kg/ cm3 3.5
Steam Pressure. Bar 8
Max Steam Flow Kg/h 500
Compressed Air Bar 6
Electricity 380 V/3 – phase Surge Protection system 35KW
Operating Characteristics
Average Cycle Time. minutes 60
Process Wight Capacity . Kg 500 – 600
Density. Kg/m3 100
Average process wight capacity Kg./cycle microbial inactivation 200-300

8log 10

Waste volume reductin 80%
Consumption / Cycle
Steam. Kg 40
Electricity . KW/h 9
Water Liters 500

 

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